About Muhammad Hussain
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Gender Male
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Job Fuction Operations & Production Project Management Utilities Maintenance & Equipment Operation
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Academic Level Diploma
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Viewed 142
About me
Experience
KMI -GROUP FAZIL DISTRICT BAHKHAR
Designation:G.M HEAD POWER PLANT MANAGER ( UTILITIES & BOILER)Operation & Maintenance GM / Head of Power Plant
KMI Group – Fazil, District Bhakkar
Professional Summary:
Highly experienced and results-driven Power Plant General Manager with strong expertise in Utility Operations,
Boiler Management, Power Generation, Maintenance Planning, and Safety Compliance. Proven ability to lead teams,optimize plant performance, reduce downtime, and ensure continuous and reliable power supply for industrial
operations. Skilled in troubleshooting, preventive maintenance, and improving overall efficiency of the power
systems.
Key Responsibilities:
Overall supervision and leadership of Power Plant operations at KMI Group.
Managing Utility Systems, Boilers, Generators, Compressors, and related equipment.
Ensuring uninterrupted power generation with optimal fuel efficiency.
Implementing preventive & predictive maintenance programs to avoid breakdowns.
Monitoring plant performance, daily logs, and operational parameters.
Coordinating with Electrical, Mechanical, and Utility teams for smooth workflow.
Ensuring compliance with safety standards, SOPs, and environmental regulations.
Preparing daily, weekly, and monthly performance reports for top management.
Leading troubleshooting activities during operational abnormalities.
Training and supervising plant operators, technicians, and maintenance staff.
Managing spare parts inventory and maintenance budgets.
Ensuring reliability, efficiency, and continuous improvement of plant processes.
Core Skills:
Power Plant Operation & Management
Boiler & Utility Systems
Preventive & Predictive Maintenance
Troubleshooting & Problem Solving
Team Leadership & Staff Training
Fuel Efficiency Optimization
Safety & Compliance (SOPs, EHS)
Maintenance Planning and Scheduling
Reporting & Documentation
Resource and Inventory Management hands-on expertise in utility operations, boiler management, and plant
maintenance. Skilled in leading daily power generation activities, optimizing energy efficiency, and ensuring
smooth, safe, and uninterrupted plant operations. Demonstrated ability to manage technical teams, troubleshoot
complex issues, and maintain plant equipment at peak performance.
Oversee daily operations of boilers, turbines, compressors, chillers, and utility systems.
Ensure optimal steam generation, power distribution, and fuel efficiency.
Implement preventive and corrective maintenance schedules for all power house equipment.
Monitor plant performance parameters and ensure compliance with safety standards and SOPs.
Lead and supervise plant technicians, operators, and maintenance staffCoordinate with production and engineering departments to ensure reliable utility supply.
Troubleshoot operational faults and minimize plant downtime.
Control fuel consumption, water treatment systems, and boiler chemistry.
Prepare daily, weekly, and monthly reports on power consumption and efficiency.
Ensure adherence to ISO, health & safety, and environmental guidelines.
Core Skills
Boiler & Utility Operations
Team Leadership & Shift Management
Preventive Maintenance (PM)
Troubleshooting & Root Cause Analysis
Energy Management & Cost Control
Safety Compliance
Equipment Calibration & Testing
Power Distribution Systems
Dedicated and technically strong plant professional with proven experience in managing large-scale utility
operations. Capable of maintaining high reliability, productivity, and safety across all power house units.Boiler
Operations & Steam Generation
Power House & Utility Management
Preventive & Corrective Maintenance
Turbine, Compressor & Generator Handling
Water Treatment & Boiler Chemistry
Energy Efficiency & Fuel Management
Safety Compliance (SOPs / ISO / HSE Standards)
Troubleshooting & Root Cause Analysis
Team Leadership & Workforce Management
Reporting, Documentation & Plant KPIs.High & Low Pressure Boilers
Steam Turbines
Generators & Compressors
Cooling Towers & Pumps
Water Treatment Plant (WTP)
Heat Exchangers & Utility Piping
MS Office, ERP, Maintenance Software.Lead daily operations of boilers, utilities, and power generation units.
Ensure uninterrupted supply of steam, power, air, and other utilities to the plant.
Monitor boiler parameters, fuel consumption, water levels, and system pressures.
Manage preventive and corrective maintenance for all utility equipment.
Supervise boiler operators, technicians, and maintenance teams.
Maintain boiler efficiency, safety controls, and operational standards.
Troubleshoot breakdowns and take immediate corrective actions.
Coordinate with production teams for utility planning and load demand management.
Ensure strict compliance with all safety, environmental, and quality standards.
Prepare daily and monthly reports on fuel usage, steam production, downtime, and energy efficiency.
Highly skilled Power Plant Manager with strong expertise in boiler operations, utilities, power generation, and plantmaintenance. Experienced in managing 24/7 plant operations, improving energy efficiency, reducing downtime, andensuring safe and reliable utility supply. Proven ability to lead technical teams, troubleshoot complex issues, and
maintain plant systems at optimum performance with strict safety and compliance standards.ARMSTRONG ZE PVT LTD GHARO KARACHIDesignation: BOILER ENGINEER
CFBC Boiler 15 ton/hr ore pressure 25 bar Temperature 225 c DCS operation and maintenance of boiler project..
*Installation: Setting up the boiler system, including piping, valves, and controls. Testing: Verifying that all
components are functioning correctly and safely. “Commissioning: Starting up the boiler system, ensuring it’s
operating efficiently and effectively. “Boiler Erection: Site preparation Ensuring the site is level, clean, and prepared
for installation. “Foundation work: Laying the foundation for the boiler, ensuring it’s stable and secure. *Boiler
installation: Placing the boiler on the foundation, connecting pipes, valves, and fittings. “Piping and tubing: Installingpipes, tubes, and fittings for steam, water, and fuel systems. “Electrical and control system installation Installing
electrical wiring, controls, and instrumentation. “Benefits of Proper Boiler Erection and Commissioning: *Safe
operation. Ensuring the boiler operates safely, reducing the risk of accidents and injuries. “Effident performance:
Optimizing boiler performance, reducing energy consumption and costs. “Extended lifespan: Proper installation andcommissioning can extend the boiler’s lifespan. “Reduced maintenance: Identifying and addressing potential issuesearly on can reduce maintenance costs.-“Boiler Operations: Managing high-pressure boilers, including fuel
selection, combustion control, and steam generation. *Turbine Maintenance. Ensuring turbines are properlymaintained and functioning efficiently. *Energy Management: Optimizing energy consumption, reducing waste, and
implementing energy-efficient solutions. *Safety Protocols: Implementing and enforcing safety protocols to preventaccidents and ensure compliance with regulations. *Team Management: Leading a team of engineers and
technicians, providing guidance and training as needed. *Technical Expertise: Strong knowledge of high-pressure
boilers, turbines, and energy management systems. “Leadership Ability to lead and manage a team of engineers
and technicians. *Problem-Solving: Strong analytical and problem-solving skills to troubleshoot issues and optimizeperformance. *Communication*: Effective communication skills to collaborate with team members, management,
and clients. *Relevant Boiler Types: *LaMont Boiler: A forced circulation, water-tube boiler suitable for high-pressureapplications. -*Benson Boiler: A supercritical boiler that operates at high pressures and temperatures, ideal for
power generation.-*Loeffler Boiler: A forced circulation boiler that uses superheated steam to generate steam,
reducing scale formation. The incumbent will be responsible for: To oversee daily boiler operations, maintenance,
and troubleshooting. To plan and implement preventive maintenance schedules to reduce downtime. To manage
boiler inspections, certifications and coordination with regulatory authorities. To lead a team of boiler engineers,
operators, and technicians. To monitor fuel consumption and optimize boiler efficiency. To coordinate with process,production, and utility teams for uninterrupted operations. To ensure compliance with safety standards, and
environmental regulations Strong knowledge of high-pressure boilers, turbines, and energy management.
525 MW Combined Cycle Power Plant – Nandipur (HEPSEC)
Designation: POWER PLANT MANAGER/OPERATION ENGINEER
improvement plans in ST/GT turbines. Boiler HRSG Manage Plant productivity and -Safe, reliable and compliant
operations of GT & ST. Coordinate day-day activities. Development of plant efficiency reports through team
performance management-Independent startup &shutdown, handling DCS and plant BOP-132kV Switchyard & GridStation -190 MW Dongfang Steam Turbine & 125MW GE Frame 9E Gas Turbine Highly skilled and performance
driven Power Plant Manager / Operation Engineer with strong expertise in operating and managing 525 MW
Combined Cycle Power Plants. Proficient in gas turbine & steam turbine operations, HRSG, auxiliary systems, safetymanagement, and DCS-based plant operation. Demonstrated ability to lead plant teams, reduce downtime, enhancereliability, and maintain compliance with all HSE and regulatory standards.
Focused on operational excellence, equipment protection, and continuous improvement of plant performance.Leadday-to-day plant operations ensuring maximum efficiency and reliability of the 525 MW CCPP.
Supervise gas turbine (GT), steam turbine (ST), HRSG, and auxiliary plant systems.
Manage DCS operations, monitor parameters, and coordinate with National Grid for stable power dispatch.
Prepare shutdown/startup plans in accordance with OEM and ESP guidelines.
Implement preventive and predictive maintenance strategies to reduce forced outages.
Ensure compliance with HSE, LOTO, PTW, and plant safety protocols.
Conduct root-cause analysis of operational issues and implement corrective actions.
Maintain operational logs, technical reports, and performance records.Distributed Control System (DCS –
Siemens/GE/MarkVI/ABB)
Turbine Operation Techniques
Boiler/HRSG Operation
Water Treatment & Cooling Systems
Protective Relays & Switchyard Basics
MS Office, Reporting Software, CMMS
Train and mentor shift operators and technical staff. Continuously monitor and control the 9E Gas turbine
Distributed Control System (DCS)* DCS Boiler HRSG operator especially Dong feng Control system Dearator Feed
pump, Condensation system and control pressure HP and LP Boiler 78bar pressure and LP Boiler pressure 8 bar,
Boiler drum level. Jow and high protection operated Deaerator level high low Feed water pump protection operated
1. *9E Gas Turbine Knowledge: In-depth knowledge of the 9E Gas Turbine, its components, and operating principles.2. “Combined Cycle Power Plant*: Understanding of combined cycle power plant operations,
including.steamturbines, heat recovery steam generators (HRSGs), and balance of plant (BOP) equipment. 3.
“Control Systems*: Familiarity with control systems, including Distributed Control Systems (DCS) and
Programmable Logic Controllers (PLCs). 4. “Safety Procedures*: Knowledge of safety procedures, including
lockout/tagout, confined space entry, andemergency response plans Training: Completion of manufacturer-specifictraining programs for the 9E Gas Turbine. Plant Operations”: Oversee the operation of the power plant, including theboilerturbine, generator, and associated systems. *Team Leadership: Supervise and coordinate the activities of
plant operators, maintenance personnel, and other support staff. Equipment Monitoring: Monitor and control powerplant equipment, identifying and addressing any issues thatmay impact plant performance. *Troubleshooting:
Troubleshoot operational issues, taking corrective action to minimize downtime and ensureplant reliability. *Safety
and Compliance. Ensure compliance with safety protocols, regulatory requirements, and company policies.
*Communication: Communicate effectively with plant personnel, management, and external stakeholders.
*Performance Monitoring: Monitor and analyze plant performance, identifying opportunities for improvement.
“Technical Knowledge: Strong understanding of thermal power plant operations, including boiler turbine, andgenerator systems. *Leadership Skills Proven leadership and team management skills, with the ability to motivateand direct plant personnel. 1. *Plant Type: Combined-cyde power plant. 2. *Capacity 525 MW, 4. *Project Type*:
HEPS (Heat and Energy Power Systems) project in collaboration with China. 3. “Location Gujranwala, Pakistan.
Equipment and Systems 1. *Gas Turbines*: GE 9F gas turbines. 2. Steam Turbine*: Steam turbine. 3. *Heat
Recovery Steam Generator (HRSG)*: HRSG 4. *Balance of Plant (BOP) Systems*: BOP systems, including cooling
towers, water treatment, and electrical.
GENCO-II CCPP 2450MW GUDDO
Designation: CONTROL ROOM OPERATOR
-Handling & Troubleshooting of SIEMENS Gas Turbine-415 MW Siemens V 92.4 gas turbine Advance OperatorSteam Gas turbine Simulator Training on month may 2008 to june 2008.
GENCO-III 1350MW Thermal Power Station-MuzaffargarhDesignation: OPERATION MANAGER/BOILER CRO
Highly skilled and results-driven Power Plant Operation Manager with extensive experience overseeing daily
operations, ensuring optimal performance, and maintaining safety and compliance in a 1350MW thermal power
plant. Proven expertise in team leadership, plant efficiency improvement, and operational excellence.  Managed
daily operations of a 1350MW thermal power station, ensuring uninterrupted power generation and adherence to
NPGCL standards.
Supervised a multidisciplinary team of engineers, technicians, and support staff for smooth plant functioning.
Implemented operational strategies to optimize plant performance, reduce downtime, and enhance efficiency.
Monitored plant parameters, including boiler, turbine, and auxiliary systems, ensuring compliance with safety and
environmental regulations.
Coordinated maintenance schedules and preventive maintenance programs to minimize operational disruptions.
Prepared operational reports, KPIs, and performance analyses for senior management review.Achievements:
Successfully maintained high plant availability and efficiency over multiple operational cycles.
Led initiatives for process optimization, reducing fuel consumption and operational costs.Technical Skills:
Thermal power plant operations & management
Boiler, turbine, and auxiliary systems monitoring
Preventive and corrective maintenance planning
Safety, environmental, and regulatory compliance
Team leadership and operational strategy
Trained and mentored plant staff to improve operational skills and safety awareness.
Ensured strict adherence to safety protocols, emergency procedures, and regulatory compliance. -Handling &
Troubleshoot Steam Turbine and Boiler 320MW Shanghai HP/IP/LPSteam Turbine & DCS System Gas &Â HFO FiredBoiler with 1025 ton Boiler Capacity (Sub-Critical Pressure 182.5Bar), operations during assigned shift Lead and
coordinate shift team members Monitor and control plant systems, including boiler, turbine, and generator. The
high-pressure boilers are widely used for power generation in thermal power plants. Example: Lamont boiler,
Benson boiler, loeffler boiler, Babcock and Wilcox boiler in high-pressure boiler if the feed-water pressure increases,the saturation temperature of water rises and the latent heat of vaporization decreases. The most common type ofboiler used in the sugar industry is the water tube boiler. These boilers generate high- pressure steam, which is
used in various processes such as heating, evaporation, and crystallisation. Super Critical Boilers: Supercritical
boilers operate at pressures above the critical point of water (3,208 psi).
OLYMPIA Chernical Coal Power Plant -KhushabDesignation: BOILER CRO
Handling & Troubleshoot Steam Turbine and FBC Circulating Bed & Bubbling Bed boiler-15 MW Steam Turbine
Bubbling Bed Boiler. firedpower generation technology Shift Work. The source of heat for a boiler is combustion of
any of several fuels, such as wood, coal, oil, or natural gas. Electric steam boilers use resistance-or immersion
type.- *Fuel Flexibility: FBC can burn a variety of fuels, including coal, biomass, and industrial waste. *Low
Emissions: FBC operates at lower temperatures, reducing NOx emissions and allowing for in-furnace capture of
SO2 using limestone or dolomite. *High Efficiency: FBC systems can achievehigh thermal efficiency due to the
intense mixing of fuel and air. *Ash Handling: FBC produces ash that can be utilized in various applications, such asmanufacturing fly ash bricks, as seen in Olympia Chemicals’ initiative.
Tufail Chemical Industry Port Qasim KarachiDesignation: BOILER INCHARGE
Boiler Capacity: 25 TPH Boller Pressure: 25 Bar Steam Temperature: 350°C Turbine Capacity: 3 MW Fuel: Coal
Biomass. Skills: Generation Plant Technical is good in duty and hard working. All Rounder field Trouble Shooting.Accomplished Experience in Boiler House Operation, Including Steam principles, In-Depth knowledge of water
softeners, Analyses and tested water samples from Boiler, and supply water system, Operated water Softeners.Returns Water, Condensate Systems. And Other Steam generation plant support system Experience: Fire tubeBoiler. Water tube Boiler. Packaged Boiler. Waste Heat Recovery Boiler. Thermal oil Heater-Operation and
Monitoring Ensure safe and efficient operation of the CFBC boiler, monitoring parameters like temperature,
pressure, and emissions. *Maintenance and Troubleshooting Perform routine maintenance, identify and
troubleshoot issues, and coordinate with maintenance teams. -*Safety and Compliance*: Ensure adherence tosafety protocols, regulatory requirements, and environmental standards. *Optimization: Optimize boiler
performance, efficiency, and fuel consumption.
Faisalabad oil Refinery
Designation: BOILER SUPERVISOR
Boiler CRO FBC coal fred Doiler and Gas Fire Doilers. Doiler Capacities: 1. Working pressure 65 bar steam temp 400C for 06 MW steam. turbine. 2. 02 Gas fired, 45 ton/h water tube Boiler. Steam pressure 15 bar, steam temp 200 С.
12 ton/1 Dual fuel fire Tube Boiler and HFO Gas Fired. Chain grade coal fried water tube Boiler, Ro plant and Softingplant. Boiler Capacity: 1. 08 Ton/h Coal fired chain grade water tube Boller, 2. Working pressure 15 bar steam temp200 C.EXPERT SE: Every type boiler, operator as per every type fuel. Water tube boiler, W.H.R. Boiler package type
fire tube gas boiler Operator trouble shooting Maintenance. pumps and operate as per Safeties, Softeners Plant
Operation. 1. 12 ton/h wood fred fire tube Boiler. 2. 08 ton/h wood fired fre tube Boiler. 3. Working pressure 15 bar
steam temp 2000.
Sheikhoo Sugar Mill-Kot Addu
Designation: BOILER OPERATOR
Operation & maintenance of Baggass Fired Boiler 15 MW Steam Turbine. Boiler Maintenance of general work.
Education
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2020 - Present
Government of Punjab
First Class Boiler Engineer
Experience
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2020 - Present
Nadipur Power plant 525MW combined Cycle Power Plant
Plant manager
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2020 - Present
Nadipur Power plant 525MW combined Cycle Power Plant
Plant manager
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2000 - Present
KMI group fazil disst bahkhar
Power plant manager
Honors & awards
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2007
Advance operator
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2020
Boiler Engineer
